- Free proof before you pay
- 12–24 hour digitizing turnaround
- Free unlimited revisions
- Money-back quality guarantee
- Every format included — files are yours
- Free proof before you pay
- 12–24 hour digitizing turnaround
- Free unlimited revisions
- Money-back quality guarantee
- Every format included — files are yours
Custom PVC Patches
Moulded rubber instead of thread. PVC patches are fully waterproof, shrug off abrasion, hold sharper edges than embroidery, and take colours no thread chart offers — including fluorescents and glow-in-the-dark. The standard choice for tactical, outdoor and marine gear, and the reason morale patches are almost always PVC.
Genuinely waterproof
Embroidery soaks up water, dries slowly and eventually frays. PVC wipes clean and doesn't care — marine, fishing, ski, emergency services.
2D or 3D moulding
2D keeps everything on one plane with raised dividers between colours. 3D varies height across the patch for contoured, layered designs.
Crisp small detail
Moulding holds sharper geometry and thinner lines than embroidery, and doesn't fray at the edges under abrasion.
Holds shape on velcro
PVC's stiffness keeps a morale patch flat on a hook-and-loop panel where a soft embroidered patch curls at the corners.
How it works
Send artwork and quantity
Quantity matters more here than with other patch types — each design needs its own mould, so pricing shifts sharply with volume.
Approve proof and mould spec
We confirm 2D or 3D, colours against a PVC chart, and show a proof before tooling.
We mould and ship
Produced to spec and shipped with tracking.